Bringing together all of the necessary pieces of warehouse processes into one system creates organization and improves accuracy. Moving products from one area to the next in a warehouse takes up a significant amount of time. Having an efficient process to transport and handle materials can greatly increase warehouse productivity. An important part of this process is making sure that the right equipment is available in your warehouse.
Warehouses should have the following material handling equipment on-hand: Forklifts, pallet jacks, hand trucks, and platform trucks. All equipment should consider the size and maximum load capacities of the products that will be handled. When choosing which forklift s to use in your warehouse, pallet location and rack system should also be taken into account. Each racking system has a recommended forklift type that should be used.
Counterbalance forklifts are the most common forklifts used in warehouse operations. However, even just for counterbalanced forklifts, there is a wide selection available based on specific warehouse needs. Giving your employees the necessary tools for packing will increase efficiency and productivity. Warehouse operators should include these pieces of packaging equipment as part of their overall checklist:.
This equipment is in addition to the basics like boxes, bubble wrap, shipping peanuts, labels, and more. Conveyor systems can have a significant impact on efficiency and productivity in warehouses operations. However, these systems often come with a high cost, from the initial purchase to installation to cost to operate and maintenance.
Conveyor systems are needed in a warehouse if productivity and efficiency can be significantly improved.
Employees may be spending too much time moving products in the warehouse. Warehouses not meeting productivity goals should consider adding a conveyor system or adjusting an existing one. Power, gravity, and flexible are just three common types of conveyor systems used in warehouses. The system that you ultimately use will depend on a number of factors including cost, physical layout, and automation tools. However, there is some additional equipment that many warehouses use on a daily basis.
No matter what kind of equipment you have in your warehouse, a maintenance plan needs to be present and documented. Most equipment manufacturers provide information for recommended maintenance when purchasing the equipment. Some manufacturers include and offer maintenance through their own company. All employees that operate any equipment with a maintenance plan should be familiar and know where the plan is. Forklifts specifically are required by OSHA to have a daily inspection which should be included in a maintenance plan.
The information and tips provided in this article will help you successfully launch and run a fulfillment warehouse, from following the warehouse equipment checklist to offering fulfillment solutions.
However, setting up and operating your warehouse can take a significant amount of time and energy. Working with our team will free up your time to allow you to focus on more key aspects of your business, whether you are storing batteries or other merchandise or deciding between warehouse vs distribution center options.
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Branick Industries 9. Brush Research Bruske Products 8. California Auto Teck 2. Cal-Van Tools Camel 2. Car Certified Tools 5. Central Tools Chicago Pneumatic 2. Coast CRC Industries 6. Crushproof CTA Manufacturing Corporation Dent Fix Equipment 1. DeWalt 8. Doleco 9. Dynabrade 1. Electronic Specialties 2. EMM Colad 2. Enerco ESCO E-Z Red FBS Distribution 6. Fill-Rite Flexon Industries 4. Fowler Gaither Equipment 1. GearWrench General Tools 3. GoJak 2. Grey Pneumatic Hi-Tech Industries 4.
Ingersoll Rand 2. Innovative Products of America 5. John Dow Industries Dock seals and shelters are designed to reduce energy loss, theft, product damage and insect infiltration. Dockplates are recommended for light-activity operations and non-powered loading.
Constructed of a tough rubber, durable chocks resist sun, salt, oil, and ozone. Swings easily into place to illuminate darkened dock areas. Reduce the loss of heated and cooled air while preventing the flow of dust and contaminants from parking or loading areas with these energy-efficient doors.
High volume low speed ceiling fans are capable of generating significant energy savings for large spaces. One fan can cover up to 20, sq. No more waiting to unload trucks or trailers, because this portable yard ramp can be at the dock in minutes.
Free-standing bridge cranes reduce operator fatigue when operating hoists, balancers, or manipulators continuously over multiple shifts Related products — forklift booms, gantry cranes, jib cranes, magnetic lifters, chain hoists, and slings.
Move heavy equipment, boxes, and other bulky items with steel or wood dollies Related products — roller dollies, lever truck, pallet dollies, triangle dollies, wood dollies, and casters. Flexible high-quality workbenches to fit your specific needs. Choose from any bench configuration of pedestals and tops, then add risers Related products — welding bench, packing bench, manifesting workstation, computer cabinet.
Make transportation of tools and material easy. Lifting equipment refers to the different types of machines that help streamline transportation and storage of goods. Unstable lifting equipment can wobble, which can result in poor handling while lifting the goods. To help choose the right lifting equipment, you must consider factors such as your type of inventory pallets or smaller units and the height of your shelves.
Costs often fall on the higher side while purchasing such equipment, but they have the functional advantage to prove. They can reduce manual operations, be used across different areas, are highly customizable, and easy to maintain.
Packing involves wrapping a product or designing a container to provide protection and easy handling. Hence, packing equipment plays a crucial role in shipping goods by assisting the staff in packing faster, and increasing productivity.
The right packing equipment can reduce labor costs and provide consistency in the wrapping process. Moreover, packing equipment also improves inventory control by eliminating the possibility of product separation, which saves time in inventory counts. After reviewing the warehouse equipment discussed in this article, you can see that a modern warehouse is composed of machines and humans working together to accomplish an array of processes and tasks.
Choosing the right equipment will not only increase the productivity of your warehouse but will also eventually result in higher customer satisfaction. Apart from equipment, productivity can also be increased using warehouse technologies. Click "Get the Guide" below to learn more! You can also message us through our contact page if you have other inquiries.
Written by Hector Sunol Hector has 17 years of experience leading IT operations for large and mid-size businesses.
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